Metal Casting MCQ (Multiple Choice Questions)

Casting, Forming and Welding MCQ - Multiple Choice Questions and Answers

Our 1000+ Metal Casting MCQs (Multiple Choice Questions and Answers) focuses on all chapters of Metal Casting covering 100+ topics. You should practice these MCQs for 1 hour daily for 2-3 months. This way of systematic learning will prepare you easily for Metal Casting exams, contests, online tests, quizzes, MCQ-tests, viva-voce, interviews, and certifications.

Metal Casting Multiple Choice Questions Highlights

- 1000+ Multiple Choice Questions & Answers (MCQs) in Metal Casting with a detailed explanation of every question.
- These MCQs cover theoretical concepts, true-false(T/F) statements, fill-in-the-blanks and match the following style statements.
- These MCQs also cover numericals as well as diagram oriented MCQs.
- These MCQs are organized chapterwise and each Chapter is futher organized topicwise.
- Every MCQ set focuses on a specific topic of a given Chapter in Metal Casting Subject.

Who should Practice Metal Casting MCQs?

– Students who are preparing for college tests and exams such as mid-term tests and semester tests on Metal Casting.
- Students who are preparing for Online/Offline Tests/Contests in Metal Casting.
– Students who wish to sharpen their knowledge of Metal Casting Subject.
- Anyone preparing for Aptitude test in Metal Casting.
- Anyone preparing for interviews (campus/off-campus interviews, walk-in interview and company interviews).
- Anyone preparing for entrance examinations and other competitive examinations.
- All - Experienced, Freshers and College / School Students.

Metal Casting Chapters

Here's the list of chapters on the "Metal Casting" subject covering 100+ topics. You can practice the MCQs chapter by chapter starting from the 1st chapter or you can jump to any chapter of your choice.

  1. Pattern and Pattern Making
  2. Molding and Core Sands
  3. Sand Preparation
  4. Core and Core Making
  5. Mold and Mold Making
  6. Pattern and Mould, Principles of Gating & Risering
  7. Pouring – Gating Design, Melting Furnaces, Melting and Casting Quality
  8. Special Casting Techniques
  9. Inspection Testing in Foundries
  10. Cooling and Solidification
  11. Salvage of Defective Castings
  12. Foundry Mechanizations
  13. Foundry Environment Health & Dust Problem in Foundries
  14. Preventive Maintenance in Foundries & Metal Casting Process
  15. Moulding with Polymers
  16. Foundry Introduction & Materials
  17. Binder Technology
  18. Sand Reclamation & Control Test
  19. Metal Furnace and Practice
  20. Casting Process
  21. Non Destructive Techniques

1. Metal Casting MCQ on Pattern and Pattern Making

The section contains multiple choice questions and answers on pattern types and functions, pattern and casting differences, jointing and pattern materials, pattern design, pattern fillets, patterns storage, pattern making and colours.

  • Difference between Pattern and Casting
  • Functions of a Pattern
  • Pattern Materials
  • Types of Pattern
  • Pattern Design
  • Pattern Making
  • Pattern Fillets
  • Finishing Patterns & Storing of Patterns
  • Pattern Colours
  • Jointing Materials
  • 2. Molding and Core Sands

    The section contains questions and answers on mold materials, molding sands and its properties, bonding theory, grain size and shape, indian and refactory sands, fire clays, illite and kaolinite, preparation of core mix and molding sand mixtures and binders.

  • Mold Materials
  • Molding Sands
  • Molding Sands Binders
  • Properties of Molding Sands
  • Refractory Sands
  • Grain Size and Shape
  • Bonding Theory
  • Fire Clays, Illite and Kaolinite
  • Molding Sand Mixtures for Casting
  • Indian Sand and Core Sand
  • Preparation of Core Mix
  • advertisement

    3. Casting MCQ on Sand Preparation

    The section contains MCQs on preparation and testing of molding sand.

  • Molding Sand Preparation
  • Testing of Molding Sand
  • 4. Core and Core Making

    The section contains multiple choice questions and answers on core functions, finishing cores, cores types and settings, making and baking of cores, dielectric core bakers and core application.

  • Different Functions of Core
  • Making the Cores
  • Baking the Cores
  • Finishing of Cores
  • Types of Cores
  • Dielectric Core Bakers
  • Setting the Cores
  • Core Application
  • 5. Casting Questions on Mold and Mold Making

    The section contains questions and answers on molds types, molding processes, ramming mold boxes methods, green sand molding methods, moulds venting, mold metal reaction and hand molding equipment.

  • Types of Molds
  • Molding Processes
  • Methods of Ramming Mold Boxes – 1
  • Methods of Ramming Mold Boxes – 2
  • Methods of Green Sand Molding
  • Hand Molding Equipment
  • Steps Involved In Making a Mold
  • Venting of Moulds
  • Forces Acting on Cores and Mold
  • Mold-Metal Reaction
  • 6. Pattern and Mould, Principles of Gating & Risering

    The section contains MCQs on green sand mould, gating design, riser design, types and functions, gating systems functions and directional solidification.

  • Green Sand Mould
  • Functions of Gating Systems
  • Gating Design
  • Functions of a Riser
  • Types of Risers
  • Riser Design – 1
  • Riser Design – 2
  • Directional Solidification
  • 7. Pouring – Gating Design, Melting Furnaces, Melting and Casting Quality

    The section contains multiple choice questions and answers on aspiration and friction effects, velocity distribution, melting furnaces, metals gases, casting cleaning and sand castings product design.

  • Aspiration Effect
  • Effects of Friction and Velocity Distribution
  • Furnaces for Melting
  • Gases in Metals
  • Casting Cleaning
  • Product Design for Sand Castings
  • 8. Special Casting Techniques

    The section contains questions and answers on special casting techniques, shell moulding, precision investment casting, permanent mould casting, co2 process, various castings like die castings, gravity and vaccum die castings, low pressure die castings, centrifugal casting, continuous casting, squeeze and slush casting.

  • Special Casting Techniques
  • Shell Moulding
  • Precision Investment Casting
  • Permanent Mould Casting
  • Die Casting
  • Gravity Die Casting
  • Vacuum Die Casting
  • Low Pressure Die Casting
  • Centrifugal Casting
  • Continuous Casting
  • Squeeze Casting
  • Slush Casting
  • CO2 Process
  • 9. Metal Casting Questions on Inspection Testing in Foundries

    The section contains MCQs on inspection and testing, inspection procedures, visual and dimensional inspection, mechanical properties testing, destructive and non destructive testing.

  • Inspection and Testing
  • Inspection Procedures
  • Visual Inspection
  • Dimensional Inspection
  • Testing of Mechanical Properties
  • Destructive Testing
  • Non Destructive Testing
  • advertisement

    10. Cooling and Solidification

    The section contains multiple choice questions and answers on solidification rate and mechanism, large casting solidification in insulating mould, solidification with predominant interface resistance and constant surface temperature, riser placement and residual stress.

  • Mechanism of Solidification
  • Rate of Solidification
  • Solidification of a Large Casting in an Insulating Mould
  • Solidification with Predominant Interface Resistance
  • Solidification with Constant Surface Temperature
  • Solidification with Predominant Resistance in Mould
  • Riser Placement
  • Residual Stress
  • 11. Salvage of Defective Castings

    The section contains questions and answers on casting affecting factors, defects classification and salvaging techniques.

  • Classification of Defects & Factors Affecting Salvage of Castings
  • Salvaging Techniques – 1
  • Salvaging Techniques – 2
  • 12. Casting Multiple Choice Questions on Foundry Mechanizations

    The section contains MCQs on mechanization, mechanized foundry and its processing steps, molding and core making machines.

  • Mechanization
  • Mechanized Foundry
  • Processing Steps in Mechanized Foundry
  • Molding Machines
  • Core Making Machines
  • 13. Foundry Environment Health & Dust Problem in Foundries

    The section contains multiple choice questions and answers on foundry environment health and safety, dust measurement, dust control, foundry dust extraction and dust collecting equipment.

  • Foundry Environment Health and Safety – 1
  • Foundry Environment Health and Safety – 2
  • Dust Measurement and Sampling
  • Dust Control and Dust Extraction in Foundry
  • Dust Collecting Equipment
  • 14. Preventive Maintenance in Foundries & Metal Casting Process

    The section contains questions and answers on preventive maintenance element, pattern allowances, heating and pouring, hot and cold chamber die casting.

  • Elements of Preventive Maintenance
  • Pattern Allowances
  • Heating and Pouring
  • Hot Chamber and Cold Chamber Die Casting
  • 15. Moulding with Polymers

    The section contains multiple choice questions and answers on injection moulding process, polymers extrusion, blow moulding, thermoforming and processing of thermosetting plastics.

  • Processing of Thermosetting Plastics – 1
  • Processing of Thermosetting Plastics – 2
  • Injection Moulding Process – 1
  • Injection Moulding Process – 2
  • Blow Moulding and Thermoforming – 1
  • Blow Moulding and Thermoforming – 2
  • Extrusion in Polymers – 1
  • Extrusion in Polymers – 2
  • 16. Foundry Introduction & Materials

    The section contains questions and answers on foundry industry, cast irons, copper and magnesium alloys, foundry fluxes and refractories, steel and stainless steel melting, degassing metals and materials, foundry metals and alloys and aluminium alloys.

  • Introduction of Foundry industry
  • Classification of Foundry Metals And Alloys
  • Cast Irons – 1
  • Cast Irons – 2
  • Aluminium and Its Alloys
  • Copper Alloys – 1
  • Copper Alloys – 2
  • Magnesium Alloys – 1
  • Magnesium Alloys – 2
  • Foundry Fluxes and Refractories
  • Melting of Titanium Alloys
  • Melting of Steel and Stainless Steel
  • Methods and Materials for Degassing
  • 17. Binder Technology

    The section contains MCQs on questions and answers on gas vapour cured resin binders and cold-set resin binders.

  • Cold-Set Resin Binders
  • Gas-Vapour Cured Resin Binders
  • Comparative Properties of Gas-Vapour Cured Resin Binders
  • 18. Sand Reclamation & Control Test

    The section contains multiple choice questions and answers on tem tech thermal sand and testing the core sands.

  • Sand Reclamation Techniques
  • Tem Tech Thermal Sand Reclamation
  • Testing of Core Sands
  • 19. Metal Furnace and Practice

    The section contains questions and answers on remelting furnace selection, cupola and its efficiency, coke bed and cupola charge calculations, crucible and electric furnaces, reverberatory furnace, open heart surface, crucibles, direct arc and rocking furnace, converter, induction furnace with high and low frequency.

  • Selection of Remelting Furnace
  • Cupola
  • Zones and Effiicency of Cupola
  • Coke Bed Charge Calculations
  • Air Requirements and Metallurgical Control for Cupola
  • Cupola Charge Calculations
  • Reverberatory Furnace
  • Rotory Melting Furnace
  • Open Hearth Surface
  • Converter
  • Crucibles – Advantages and Production
  • Crucible Furnaces
  • Electric Furnace
  • Direct Arc Furnace
  • Rocking Furnace
  • Induction Furnace – High Frequency
  • Induction Furnace – Low Frequency
  • 20. Casting Process

    The section contains MCQs on casting advantages and disadvantages, casting techniques, laser and electron beam melting using rapid prototyping.

  • Advantages and Disadvantages of Casting
  • Casting Techniques
  • Laser and Electron Beam Melting With Rapid Prototyping
  • 21. Non Destructive Techniques

    The section contains multiple choice questions and answers on dye penetrant testing, magnaflux and eddy current testing, ultrasonic inspection and radiography.

  • Dye Penetrant Test
  • Magnaflux Test
  • Eddy Current Test
  • Ultrasonic Inspection
  • Radiography
  • If you would like to learn "Metal Casting" thoroughly, you should attempt to work on the complete set of 1000+ MCQs - multiple choice questions and answers mentioned above. It will immensely help anyone trying to crack an exam or an interview.

    Wish you the best in your endeavor to learn and master Metal Casting!

    advertisement
    Manish Bhojasia - Founder & CTO at Sanfoundry
    Manish Bhojasia, a technology veteran with 20+ years @ Cisco & Wipro, is Founder and CTO at Sanfoundry. He lives in Bangalore, and focuses on development of Linux Kernel, SAN Technologies, Advanced C, Data Structures & Alogrithms. Stay connected with him at LinkedIn.

    Subscribe to his free Masterclasses at Youtube & discussions at Telegram SanfoundryClasses.