Material Transport System Questions and Answers – Plant Layout

This set of Flexible Manufacturing System Multiple Choice Questions & Answers (MCQs) focuses on “Material Transport System – Plant Layout”.

1. Which of the following is an important consideration in plant layout design?
a) Production System
b) Material Handling System
c) Operator System
d) Testing System
View Answer

Answer: b
Explanation: The important factor to be considered in designing the plant layout is material handling system. While planning a new facility, material handling system is considered to be a part of the layout.
It optimizes the material flow of the system.

2. Which of the following layout manufactures part in small or medium batches?
a) Fixed Position Layout
b) Mixed Position Layout
c) Process Layout
d) Product Layout
View Answer

Answer: c
Explanation: In order to manufacture parts in small or medium batches, process layout is generally preferred. The handling system should be flexible enough to cope up with the changing product qualities and quantities.

3. Which of the following material handling device is used in process layouts?
a) Sprockets
b) Hand lifts
c) Conveyors
d) Chains
View Answer

Answer: b
Explanation: The industries using process layouts commonly prefer hand lifts as their material handling device. It has the capability for the smooth flow of products from inventory to dispatching. Forklifts are also commonly used in process layouts.
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4. Which of the following represent a versatile means of handling different load configurations?
a) Conveyors
b) Automated Guided Vehicles
c) Rollers
d) Sprockets
View Answer

Answer: b
Explanation: The versatile means of handling products at different load configurations is provided by automated guided vehicles. They can be used for medium as well as low production systems. It requires no manual intervention.

5. Which of the following layout produces identical products?
a) Mixed Position Layout
b) Fixed Position Layout
c) Process Layout
d) Product Layout
View Answer

Answer: d
Explanation: In order to manufacture identical or near identical products, product layout is used. Since the products identical, large quantities of material can be produced in this type of layout. Product variety is limited here.

6. Inventories are usually kept stored on the floor near to the next scheduled machines.
a) True
b) False
View Answer

Answer: b
Explanation: Work in progress is usually stored on the floor near to the next scheduled machines. Work in progress refers to materials that are pre processed and are further waiting for the next process to be completed to achieve the desired geometry.

7. Which of the following is carried out using product layout?
a) Airplane Manufacturing
b) Lathe bed manufacturing
c) Ship building
d) Car assembly
View Answer

Answer: d
Explanation: Product layout is usually in the final assembly of cars, trucks and other commercial used vehicle manufacturing industries. They follow a standard procedure for assembling the vehicles maintaining the scheduled target rate.
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8. Which of the following system is typically characterized as fixed routes and flow rates?
a) Inspection Equipment
b) Operator Equipment
c) Testing Equipment
d) Transport System
View Answer

Answer: d
Explanation: Parameters such as fixed routes, mechanized and capability of flow rates are characterized in Transport System. The route for the smooth flow of transportation of products and delivery the highest possible of products are the desired objectives.

9. Which of the following is commonly used in product layout?
a) Pedals
b) Hand lifts
c) Forklifts
d) Conveyor Systems
View Answer

Answer: d
Explanation: Conveyor systems are commonly seen in Product Layout. The special feature of conveyors is that the start and end distance is predetermined and the products are placed over it and there is no manpower needed to move the products. A simple Motor drive is significant for this process.
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10. Which of the following layout produces large size products in a single location?
a) Fixed Position Layout
b) Product Layout
c) Process Layout
d) Mixed position Layout
View Answer

Answer: a
Explanation: The large sized and heavy weight products are produced at a single location using fixed position layout. Heavy assemblies and products are necessary to be moved to that location. Shipbuilding is the best example for fixed position layout.

11. Which of the following is used in fixed position layout?
a) Forklifts
b) Hand lifts
c) Cranes
d) Conveyors
View Answer

Answer: c
Explanation: Cranes are commonly used in fixed position layouts. Conveyors are used in product layout. Hand lifts and forklifts are commonly used in product layouts.

12. Which of the following principle is commonly used for material handling?
a) Unit Load Principle
b) Ohm’s Principle
c) Newton’s Principle
d) Gravitation Principle
View Answer

Answer: a
Explanation: The commonly and most widely used principle for material handling is unit load principle. It is generally followed in large sized product manufacturing sectors such as trucks, rails and ship industries.

13. Which is termed as the mass that is to be moved or handled at one time?
a) Unit Load
b) Binary Load
c) Tertiary Load
d) Multi Load
View Answer

Answer: a
Explanation: Unit load is termed as the mass that is to be moved or handled at one time. It should be designed to handle the parts as large as possible. It consists of a single part with containers loaded with multiple parts.

14. A pallet with 800mm width has 800mm height.
a) False
b) True
View Answer

Answer: a
Explanation: For a pallet with 800mm width, its height will be 1000mm considering safety parameters. For a pallet with depth greater than or equal to 1060mm, its height will be the same as its depth. These standard sizes are commonly used in factories and warehouses.

15. Which of the following principle is the commonly used unit load handling equipment?
a) Pallets
b) Conveyors
c) Discs
d) Rings
View Answer

Answer: a
Explanation: Pallets are the commonly used unit load handling equipment. It is commonly used because of its low cost, ability to handle different variety of components and its easiness to handle. The standard pallet sizes are fixed according to the size of the component.

Sanfoundry Global Education & Learning Series – Flexible Manufacturing System.

To practice all areas of Flexible Manufacturing System, here is complete set of 1000+ Multiple Choice Questions and Answers.

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Manish Bhojasia, a technology veteran with 20+ years @ Cisco & Wipro, is Founder and CTO at Sanfoundry. He lives in Bangalore, and focuses on development of Linux Kernel, SAN Technologies, Advanced C, Data Structures & Alogrithms. Stay connected with him at LinkedIn.

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