Statistical Quality Control Questions and Answers – Control Charting Techniqu…

This set of Statistical Quality Control Multiple Choice Questions & Answers (MCQs) focuses on “Control Charting Techniques – Statistical Process Control for Short Production Runs – 5”.

1. When the type I error is specified, which of these is correct expression for the UCL of the modified control charts?
a) \(UCL=USL-\left(Z_δ+\frac{Z_α}{\sqrt{n}}\right) \sigma \)
b) \(UCL=USL-\left(Z_δ-\frac{Z_α}{\sqrt{n}}\right) \sigma \)
c) \(UCL=USL+\left(Z_δ+\frac{Z_α}{\sqrt{n}}\right) \sigma \)
d) \(UCL=USL+\left(Z_δ-\frac{Z_α}{\sqrt{n}}\right) \sigma \)
View Answer

Answer: b
Explanation: The modified control charts are the alternatives of ordinary Shewhart control charts, when the process capability is high. These have UCL as,
\(UCL=USL-\left(Z_δ-\frac{Z_α}{\sqrt{n}}\right) \sigma \)

2. Which of these is a correct expression for the UCL of the modified control charts when the type I error is not specified?
a) \(UCL=USL+\left(Z_δ+\frac{3}{\sqrt{n}}\right) \sigma \)
b) \(UCL=USL+\left(Z_δ-\frac{3}{\sqrt{n}}\right) \sigma \)
c) \(UCL=USL-\left(Z_δ-\frac{3}{\sqrt{n}}\right) \sigma \)
d) \(UCL=USL-\left(Z_δ+\frac{3}{\sqrt{n}}\right) \sigma \)
View Answer

Answer: c
Explanation: The UCL of the modified control charts can be done by both, specifying the type I error or by not specifying the type I error. When the type I error is not specified, the UCL is,
\(UCL=USL-\left(Z_δ-\frac{3}{\sqrt{n}}\right) \sigma \)

3. When the type I error is not specified, the value of LCL of the modified control charts is ____________
a) \(LCL=LSL+\left(Z_δ-\frac{3}{\sqrt{n}}\right) \sigma \)
b) \(LCL=LSL-\left(Z_δ+\frac{3}{\sqrt{n}}\right) \sigma \)
c) \(LCL=LSL-\left(Z_δ-\frac{3}{\sqrt{n}}\right) \sigma \)
d) \(LCL=LSL+\left(Z_δ+\frac{3}{\sqrt{n}}\right) \sigma \)
View Answer

Answer: a
Explanation: The LCL of the modified control chart also uses the type I error. If the type I error is not to be specified. Its value is written by the expression,
\(LCL=LSL+\left(Z_δ-\frac{3}{\sqrt{n}}\right) \sigma \)
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4. ____________ sigma limits are recommended for modified control charts.
a) 4
b) 2
c) 3
d) 6
View Answer

Answer: b
Explanation: The modified control charts are effective when the spread of process is quite less than the limits used. So 2-sigma limits are recommended for the modified control charts.

5. Which of the hypothesis can be tested using the modified control charts?
a) μL ≤ μ ≤ μU
b) μL ≤ μ
c) μ ≤ μU
d) μL = μ = μU
View Answer

Answer: a
Explanation: The modified control charts allow the mean shift between two particular mean values. This means that the hypothesis μL ≤ μ ≤ μU can be tested using the modified control charts.
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6. To design a modified control chart, we must have a good estimate of _________ available.
a) μ
b) σ
c) μ2
d) process variance
View Answer

Answer: b
Explanation: The modified control chart limits are totally based upon the estimate of the process standard deviation. So, to design a modified control chart, we must have a good estimate of σ available.

7. If process variability shifts, the modified control charts are ____________
a) Not appropriate
b) Totally appropriate
c) Good to use
d) Perfect for the mapping the shifts
View Answer

Answer: a
Explanation: A modified control chart needs a good estimate of the process standard deviation. As the process standard deviation is depended upon the process variability, the modified control charts are not appropriate to use.

8. If there is a chance of shifting of the process variability, which chart may be used with the modified control chart?
a) c-chart
b) p-chart
c) R-chart
d) xÌ… -chart
View Answer

Answer: c
Explanation: As the process variability shifts can be monitored using a Shewhart R chart or an s-chart, if there is a chance of shifting of the process variability, they can be used in conjunction with modified control charts.

9. From which chart the initial estimate of the process variability is determined?
a) R-chart
b) c-chart
c) p-chart
d) Cusum charts
View Answer

Answer: a
Explanation: As R charts and s-charts are good ways to estimate the process standard deviation, hence the process variability too, they are used to determine the initial estimate of the process variability.
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10. When the type I error is specified, the LCL of the modified control chart is ___________
a) \(LCL=LSL-\left(Z_δ-\frac{Z}{\sqrt{n}}\right)\)
b) \(LCL=LSL-\left(Z_δ+\frac{Z}{\sqrt{n}}\right)\)
c) \(LCL=LSL+\left(Z_δ+\frac{Z}{\sqrt{n}}\right)\)
d) \(LCL=LSL+\left(Z_δ-\frac{Z}{\sqrt{n}}\right)\)
View Answer

Answer: d
Explanation: As the type I error is not specified, the value of the 100(1-δ) percentage point of the normal distribution Zδ is used. The LCL is,
\(LCL=LSL+\left(Z_δ-\frac{Z}{\sqrt{n}}\right)\)

11. The approach of using a x chart to monitor the fraction of nonconforming units or the fraction of the units exceeding the specifications, is called the ___________
a) Shewhart control charts
b) Cusum charts
c) EWMA charts
d) Acceptance control charts
View Answer

Answer: d
Explanation: There is an approach to using an x chart to monitor the fraction of nonconforming or defective units, or the fraction of the units exceeding the specifications, which is called Acceptance control chart.

12. Who was the first person to develop the acceptance control charts?
a) Astern
b) Roy
c) Freund
d) Crowder
View Answer

Answer: c
Explanation: The first person, to develop a method to use the x chart to monitor the fraction of defective units, was Freund (1957). He first developed the technique of the acceptance control charts.

13. A modified control charts limit expression does not contain ___________
a) δ
b) σ
c) μ
d) α
View Answer

Answer: c
Explanation: The modified control charts was based on a specific sample size n, a process nonconforming δ, and type I error probability α. It does not depend on μ.

14. The p-chart is the only chart to monitor the fraction of nonconforming units.
a) True
b) False
View Answer

Answer: b
Explanation: The acceptance charts is based on the approach of using the xÌ… chart to monitor the fraction of nonconforming units. So p-chart is not the only chart to monitor the fraction nonconforming units.

15. If the process mean increases very much, the modified control charts are not appropriate.
a) True
b) False
View Answer

Answer: a
Explanation: As modified control charts are based on the assumption that the process has a very high capability, and the mean does not shift very significantly, if the mean shifts very much, the modified control chart becomes inappropriate.

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Statistical Quality Control Questions and Answers – Control Charting Techniqu…

This set of Statistical Quality Control Multiple Choice Questions & Answers (MCQs) focuses on “Control Charting Techniques – Statistical Process Control for Short Production Runs – 3”.

1. What is the statistic used to plot on control chart for a standardized p-chart for short production runs?
a) \(Z_i=\frac{\hat{p}_i+\bar{p}}{\frac{\sqrt{\bar{p}(1+\bar{p})}}{n}}\)
b) \(Z_i=\frac{\hat{p}_i-\bar{p}}{\frac{\sqrt{\bar{p}(1-\bar{p})}}{n}}\)
c) \(Z_i=\frac{\hat{p}_i-\bar{p}}{\frac{\sqrt{\bar{p}(1+\bar{p})}}{n}}\)
d) \(Z_i=\frac{\hat{p}_i+\bar{p}}{\frac{\sqrt{\bar{p}(1-\bar{p})}}{n}}\)
View Answer

Answer: b
Explanation: The p-charts are plotted on the data of no of samples not conforming. The statistic plotted on the standardized version of it, is expressed as,
\(Z_i=\frac{\hat{p}_i-\bar{p}}{\frac{\sqrt{\bar{p}(1-\bar{p})}}{n}}\)

2. What is the value of standard deviation for the standardized p-chart for short production runs?
a) \(\sqrt{\frac{\bar{p}(1-\bar{p})}{n}}\)
b) \(\sqrt{\frac{\bar{p}(1+\bar{p})}{n}}\)
c) \(\sqrt{\frac{\bar{p}(\bar{p}-1)}{n}}\)
d) \(\sqrt{\frac{\bar{p}(1-\bar{p})}{2n}}\)
View Answer

Answer: a
Explanation: The standardized control charts are used to monitor processes for short production runs. The standardized p-chart which is used in short production runs is having the standard deviation value equal to,
\(\sqrt{\frac{\bar{p}(1-\bar{p})}{n}}\)

3. What is the standard deviation value for the standardized c chart used for the short production runs?
a) \(\sqrt{c}\)
b) \(\sqrt{\bar{c}}\)
c) \(\bar{c}\)
d) \(\hat{c}\)
View Answer

Answer: b
Explanation: The standard deviation value for the standardized c chart remains constant if it is used for the short production runs. It is expressed as,
\(\sqrt{\bar{c}}\)
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4. What is the value of the statistic to be plotted on the standardized c-chart which is designed to run in the short production?
a) \(Z_i=\frac{c_i+2\bar{c}}{\sqrt{\bar{c}}}\)
b) \(Z_i=\frac{c_i-2\bar{c}}{\sqrt{\bar{c}}}\)
c) \(Z_i=\frac{c_i-\bar{c}}{\sqrt{\bar{c}}}\)
d) \(Z_i=\frac{c_i+\bar{c}}{\sqrt{\bar{c}}}\)
View Answer

Answer: b
Explanation: The c chart is plotted keeping the nonconformity number data as the observations. The statistic which is to be standardized version of it, when the case is of the short production runs, is
\(Z_i=\frac{c_i-2\bar{c}}{\sqrt{\bar{c}}}\)

5. What is the value of the target value for the number nonconforming chart?
a) np
b) 2p
c) 3p
d) 2np
View Answer

Answer: a
Explanation: The number nonconforming chart is called the np chart too. It plots the number of nonconforming samples in total samples. The target value for the number nonconforming chart is np.

6. The attribute ui when plotted on standardized control chart for short production runs, the statistic plotted on the chart has the value equal to __________
a) \(Z_i=\frac{u_i-\bar{u}}{\sqrt{\frac{\bar{u}}{n}}}\)
b) \(Z_i=\frac{u_i+2\bar{u}}{\sqrt{\frac{\bar{u}}{n}}}\)
c) \(Z_i=\frac{u_i+\bar{u}}{\sqrt{\frac{\bar{u}}{n}}}\)
d) \(Z_i=\frac{u_i-2\bar{u}}{\sqrt{\frac{\bar{u}}{n}}}\)
View Answer

Answer: a
Explanation: The attribute u is called the average number of nonconformities per unit. The standardized u-chart is plotted for statistic,
\(Z_i=\frac{u_i-\bar{u}}{\sqrt{\frac{\bar{u}}{n}}}\)

7. What is the standard deviation of the number of nonconformities per unit, when the standardized u-chart is used for monitoring the process?
a) \(\sqrt{\frac{\bar{u}}{2n}}\)
b) \(\sqrt{\frac{\bar{u}}{n}}\)
c) \(\frac{\sqrt{u}}{n}\)
d) \(\sqrt{\bar{u}}\)
View Answer

Answer: b
Explanation: The deviation of the number of nonconformities per unit is plotted on Shewhart u-chart. Its standard deviation is expressed as,
standard deviation=\(\sqrt{\frac{\bar{u}}{n}}\)

8. What is the value of the statistic plotted on the standardized np-chart?
a) \(z_i=\frac{n\hat{p}_i+n\bar{p}}{\sqrt{n\bar{p}(1+\bar{p})}}\)
b) \(z_i=\frac{n\hat{p}_i-n\bar{p}}{\sqrt{n\bar{p}(1+\bar{p})}}\)
c) \(z_i=\frac{n\hat{p}_i+n\bar{p}}{\sqrt{n\bar{p}(1-\bar{p})}}\)
d) \(z_i=\frac{n\hat{p}_i-n\bar{p}}{\sqrt{n\bar{p}(1-\bar{p})}}\)
View Answer

Answer: d
Explanation: The np chart monitors the process by using the data of the nonconforming samples. The statistic plotted on the standardized version of it for short production run is,
\(z_i=\frac{n\hat{p}_i-n\bar{p}}{\sqrt{n\bar{p}(1-\bar{p})}}\)

9. The upper limit of the standardized c-chart for short production runs is ________
a) 1
b) 2
c) -3
d) +3
View Answer

Answer: d
Explanation: The c chart is used to plot the number of nonconformities on the control chart. The standardized version of it has the UCL of +3 and LCL of -3.
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10. The LCL of the standardized p-chart is ________
a) -2
b) +3
c) -1
d) -3
View Answer

Answer: d
Explanation: The LCL and UCL of the standardized p-chart are at the same units away from the center line which is at zero. The UCL and the LCL of the standardized p-chart are ±3.

11. The center line of the np-chart is at _______
a) -2
b) +2
c) 0
d) 3
View Answer

Answer: c
Explanation: The control chart, which plots the number of nonconforming samples, is called np-chart. This charts when standardized, have their center line at the zero.

12. Which of these correctly shows the correct values for standardized u-chart in the order of CL, UCL and LCL?
a) 0, 3 and -3
b) 3, 0 and -3
c) 0, -3 and 3
d) -3, 0 and 3
View Answer

Answer: a
Explanation: THE u-chart, when standardized, has the center line at zero value. The values of the UCL and LCL of the standardized version of u-chart, plotted for short production runs, are ±3.

13. Which of these does not have the LCL and UCL at ∓3?
a) Standardized u-chart
b) Standardized R-chart
c) Standardized c-chart
d) Standardized p-chart
View Answer

Answer: b
Explanation: The standardized attribute charts are the only charts which have their upper and lower control limits at ±3. Variable control charts do not have their control limits at ±3.

14. The values of control limits for the standardized c-chart are different from the control limits of the standardized p-chart.
a) True
b) False
View Answer

Answer: b
Explanation: Both, the p-chart and the c-chart when standardized, have their control limits at ±3 value. So the values of the control limits for both, standardized c-chart, and standardized p-chart, are same.

15. The control limits for the p-chart and the standardized p-chart are different.
a) True
b) False
View Answer

Answer: a
Explanation: The p-chart has the control limits at,
\(p \pm 3\sqrt{\frac{p(1-p)}{n}}\)
Here p is the fraction nonconforming value. Whereas, the standardized p-chart has its control limits at ±3 values.

Sanfoundry Global Education & Learning Series – Statistical Quality Control.

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Statistical Quality Control Questions and Answers – Control Charting Techniqu…

This set of Statistical Quality Control Multiple Choice Questions & Answers (MCQs) focuses on “Control Charting Techniques – Statistical Process Control for Short Production Runs – 2”.

1. What is the UCL of the standardized R chart for short production runs?
a) D4
b) D5
c) D1
d) D2
View Answer

Answer: a
Explanation: The standardized R chart is the best way to study the short production run data when the part standard deviations are not same. This chart has UCL value of D4.

2. What is the value of LCL of the standardized R chart for short runs?
a) D4
b) D2
c) D1
d) D3
View Answer

Answer: d
Explanation: The standardized R chart is used to study the short production runs. The effectiveness of this chart depends on the control limits chosen. It has UCL and LCL of values, D4 and D3 respectively.

3. What is the value of standard variable plotted in the standardized x bar chart for short run production?
a) \(\bar{x}_i^s=\frac{\bar{M}_i-T_j}{2\bar{R}_j}\)
b) \(\bar{x}_i^s=\frac{\bar{M}_i+T_j}{\bar{R}_j}\)
c) \(\bar{x}_i^s=\frac{\bar{M}_i-T_j}{\bar{R}_j}\)
d) \(\bar{x}_i^s=\frac{2\bar{M}_i-T_j}{\bar{R}_j}\)
View Answer

Answer: c
Explanation: The standardized charts are plotted for both R and x bar. The x bar chart has the value of the standard variable as,
\(\bar{x}_i^s=\frac{\bar{M}_i-T_j}{\bar{R}_j}\)
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4. The standardized x bar chart has the value of LCL when used for short production runs is ____________
a) 3
b) –A2
c) 1
d) A2
View Answer

Answer: d
Explanation: The standardized x bar chart is used to find the process performance of short production runs. This chart has the LCL value equal to –A2.

5. Which of these has the same difference between the LCL and Center line, and the UCL and the center line?
a) Standardized R chart for short production runs
b) Standardized x bar charts for short production runs
c) Both, standardized x bar and R charts for short production runs
d) Neither one of the standardized R chart and standardized x bar charts for short production runs
View Answer

Answer: b
Explanation: The x bar chart (standardized) for short production runs, has the LCL and UCL values equal to ∓A2respectively. So the difference from the centerline for them is equal.

6. The term Mi, which is used in the expression of the standard variable used in standardized x bar charts for short production runs, is defined as ___________
a) Average of averages of standard deviations
b) Average of original mean measurements
c) Moving average
d) Exponentially weighted moving average
View Answer

Answer: b
Explanation: The term Mi is the average of original mean measurements. It is used in the expression of the standard variable used in the standardized x bar charts for short production runs.

7. Rj is the ____________
a) Target value for range
b) Target value for ratios
c) Result of jth part
d) Ratio of jth part
View Answer

Answer: a
Explanation: Rj is used in the expression of the standard value variable in the standardized R chart. It is defined as the target value for range for each part number.

8. Tj stands for __________
a) Target value for relative range
b) Target value for relative mean
c) target value for x bar for each part number
d) Target value for tested value of the variable
View Answer

Answer: c
Explanation: The term Tj is used in the expression of the standardized x bar variable, which is used in the standardized x bar chart for the short production runs. It is the target value for the x bar for each part number.

9. Which of these is correct?
a) \(\bar{R}_j=\frac{Sd_2}{c_4}\)
b) \(\bar{R}_j=\frac{Sd_2}{c_2}\)
c) \(\bar{R}_j=\frac{Sd_2}{2c_2}\)
d) \(\bar{R}_j=\frac{d_2}{c_4}\)
View Answer

Answer: a
Explanation: The value of target for the range and the x bar, i.e. Rj and Tj are specified using the specifications for Tj, and using the history for Rj. Here we can say that,
\(\bar{R}_j=\frac{Sd_2}{c_4}\)
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10. Standardized control chart approach for short production runs was presented by ____________
a) Rodriguez
b) Roberts
c) Crowder
d) Farnum
View Answer

Answer: d
Explanation: Farnum (1992) has presented a generalized approach to the DNOM procedure. The standardized control chart approach is a special case of his method.

11. According to Farnum, the coefficient of variation is _____________
a) \(\frac{σ}{μ}\)
b) \(\frac{μ}{σ}\)
c) \(\frac{2σ}{μ}\)
d) \(\frac{2μ}{σ}\)
View Answer

Answer: a
Explanation: Farnum was the first person to present the generalized approach to the DNOM procedure. He defined the coefficient of variation as σ/μ.

12. Which of these is true according to Farnum?
a) The coefficient of the variation should be randomly varying
b) The coefficient of the variation should be systematically varying
c) The coefficient of the variation should be varying, maybe randomly or systematically
d) The coefficient of the variation must be constant
View Answer

Answer: d
Explanation: Farnum defined the coefficient of variation as σ/μ, which he used to give his generalized approach to DNOM procedure. According to him, the coefficient of variation should be constant, which probably occurs fairly often in practice.

13. Which of these is correct target value for standardized control chart for fraction nonconforming for shorter production runs?
a) p
b) np
c) c
d) RÌ…
View Answer

Answer: a
Explanation: The short production runs concept can also be used for attributes control chart. The standardized p chart for short production runs uses the target value equal to p.

14. The standardized control chart approach for short production runs can only be applied on variable control charts.
a) True
b) False
View Answer

Answer: b
Explanation: The standardized control chart approach for short production runs is generally applied to the x bar and R charts but, it can also be applied on the attributes charts such as p-chart, c-chart, and np-chart.

15. The DNOM approach does not need the measurements to be taken at all.
a) True
b) False
View Answer

Answer: b
Explanation: The DNOM is calculated by,
xi=Mi-TA
Where Mi stands for the measurements of the dimension. So to calculate DNOM value we need to have the value of the dimension measured.

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Manish Bhojasia - Founder & CTO at Sanfoundry
Manish Bhojasia, a technology veteran with 20+ years @ Cisco & Wipro, is Founder and CTO at Sanfoundry. He lives in Bangalore, and focuses on development of Linux Kernel, SAN Technologies, Advanced C, Data Structures & Alogrithms. Stay connected with him at LinkedIn.

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